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Page Four: Project 'TroyBoX - 01/08/09 Update

  Below shows the case covered with a taped down layer of aluminum foil, all of the side panels with their edges drilled and the outer Aluminum framing waiting for final assembly.

    Here's the assembled outer casing... J-B Kwik is awesome.  A little masking, filing, sanding and painting left to go and I'll be ready to install the hardware, not far now. 

    The following picture shows the top acrylic casing all masked off, the craft pick sitting on top of it was used to tamp the edges of the masking tape.

    Here's the masked off outer acrylic and bottom case section, both were scuffed up using some steel wool in prep for primer and paint... I'm using gloss black model paint.

01/10/09 Update...

    The bottom of the inner section and the outer edges of the acrylic casing are primed and then lightly sanded.

    Four coats of gloss black enamel plus hours of drying to get to the final step, the gloss coat.  It isn't my best paint job ever, but it will do... 29 degrees is not an optimal outdoor temperature for painting.

    The reason the paint job below doesn't look so pretty is that it's the case bottom.  I put a small square clear vinyl bumper in each corner to help elevate it a bit.

    Here is the outer casing with the masking tape removed, I have a little bit of touch up and a whole lot of clean up before it's perfect, it still isn't totally dry so I'll have to wait until tomorrow before trying to fix anything.

    Waiting for paint to dry is boring, so I ripped into one of the small USB game pads, just to see what I'll be up against... thankfully it looks fairly simple.

    The bottom section wasn't totally dry either, but I got antsy and started throwing around hardware anyway... I'll also be touching up a few of the bottom edges tomorrow.

01/11/09 Update...

    I am really good at changing stuff right at the end of things and the picture below is a good example, I marked out a square in silver sharpie to cut from the VGA side mesh.  I will attach the cut piece to the inside of the outer acrylic casing instead of riveting it to the case itself.

    I also changed my mind about riveting down the top section of the inner case, gravity is awesome and is doing a terrific job of holding things tightly together without rivets, very cool.

    Did I mention that Windows was loading?  No.  My bad.  Ok, it's officially a computer.  I still have some cleaning up, final attachments and a couple of joysticks to make, but woohoo and not far now.

01/12/09 Update...

    The picture below shows the paint that chipped because I was in a hurry to get the hardware installed, I bought a bottle of touch up paint and a paint brush to fix it.

    While the paint is drying I took a few pictures of the case without the acrylic cover on, below shows the video card side.

    A "topless' shot of the case front and 6" TFT LCD monitor...

    Below is the slot load DVD/CD burner and the exposed lighting effect...

    Next up is a look at the back side...

    Goo gone to remove all the masking tape residue and some Novus "plastic clean and shine" to polish it, I'll use some Novus scratch remover on a couple bad spots later.

    Here are a few shots of the inner sides and their respective outer sides, video card...

    6" TFT LCD monitor...

    CDRW/DVD and TroyBoX decal side...

   

    Last up, the back...

Project 'TroyBoX' - Mini ITX HTPC Mod -  Page 5